Normal 0 false false false MicrosoftInternetExplorer4 D1105 + V1505 CORE ENGINES This sale is for our kubotaman info pack and not product 3 cyl D1105 £1150 4 cyl V 1505 non turbo £1495 +vat & carriage (service exchange) for more info google kubotaman What is a core engine? A core engine is a short motor with timing gears and camshafts. A fuel injection pump is fitted and spill timed. The cylinder head is fitted complete with valve gear (tappets set). A set of injectors are also fitted.
What your part is – Fit the following parts from your old engine. Front end - front timing cover and pulley, water pump and thermostat housing. Back end – back plate or bell housing and flywheel. Bottom – oil pick up pipe, sump. Top end – manifolds, rocker cover, pipes, stop solenoid and control plate.
Overhaul details Block - Full hot tank clean back to the bare metal, inspection, check thread holes and casting, resurface top face, rebore and hone cylinder bores. Crankshaft & bearing carriers – crack test “NDT”, measure and assess crank, lap or regrind crankshaft, grind true rear crank flywheel mounting flange. Inspect and measure main bearing carriers. Conrods – check for bend and twist, check or replace small end bushes as required, measure large end bore/resize if required. Cylinder Head – Hot tank clean back to bare metal.
Inspect thread and casting, pressure test cooling jacket, check valve guide bores – reclaim or replace as required. Recut valve seats, resurface main gasket face, reface or replace valves, test and guage valve springs – replace as required. Fit new valve stem seals, fit up valves ad springs, vacuum test valves. Fuel Equipment – overhaul fuel injection pump, rebuild injectors with new nozzles. Valve Gear – dismantle rockershaft assembly – inspect and polish shaft, reface rocker tips, clean and rebuild rockershaft assembly.
Misc – reface cam followers, inspect valve and fuel cams, inspect timing gears. PARTS NEW PISTONS AND RINGS, NEW MAIN BEARINGS, NEW CON-ROD BEARINGS, ALL GASKETS AND SEALS, NEW CORE PLUGS The Build – final clean all parts inspect and layout for assembly. Paint block and cylinder head. Measure piston to bore clearance, conrod and main bearing clearance and piston ring gaps. Fit up crank to block, fit piston and con rod assembles to cylinder bores, measure and adjust piston heights if necessary.
Fit and time all gears, fit back seal carrier. Fit core plugs. Fit valves to cylinder head, spring up and vacuum test. Fit new core plugs, paint cylinder head, fit head to block assembly using latest metal layer gasket, fit valve gear and set valve clearances. Fit fuel injection pump and spill time, fit 4 injectors, fit dust caps.
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